Is a water treatment plant a good cost-reduction strategy?
Is a traditional water treatment plant the right solution for your business? If your business is considering a water and wastewater treatment plant, there may be a more viable alternative for industrial water management here at Minetek. Find out why below.
Quick answer: A traditional water treatment plant requires high investment and ongoing expenses.
Labor and operational costs make a water treatment plant expensive to maintain.
Skilled workers are needed for round-the-clock monitoring, which means higher personnel costs that add up quickly. Beyond the need for constant supervision, these facilities often require staff experienced in testing and compliance, further weighing on operational budgets.
Infrastructure and equipment maintenance increases long-term financial burdens.
Pumps, filtration systems and chemical dosing equipment are not only expensive to acquire initially but also require regular servicing to remain operational. Over time, parts may need replacement and entire systems can require upgrades, leading to significant maintenance costs.
Compliance with environmental regulations adds costly permitting and monitoring requirements.
When understanding the wastewater management process, industries must effectively go through regulations to ensure compliance, which typically adds cost to industrial water treatment. For instance, meeting regulatory standards requires rigorous monitoring, documentation and reporting. Permits also add to the cost, and the process of securing them can involve extensive resource allocation.
Waste disposal and sludge management create additional expenses for treatment facilities.
The byproducts of traditional water treatment processes, especially sludge, present significant disposal challenges. Facilities need proper mechanisms to handle, transport and treat these waste materials, all of which incur additional costs.
Mechanical water evaporation from Minetek is a cost-effective replacement for traditional water treatment.
Evaporative water disposal reduces water volumes while minimizing electricity and fuel costs.
With optimized airflow and thermal efficiency, evaporator systems shrink the wastewater pool requiring treatment. This efficient approach lowers overall water volume but does so without the burden of high electricity and fuel costs often associated with traditional water treatment solutions.
Eliminating chemical treatments lowers procurement and hazardous waste disposal costs.
A traditional water treatment plant often generates chemical-rich waste that may require specialized disposal and additional costs. Mechanical evaporation systems avoid the extensive use of chemicals in industrial wastewater treatment and pave the way for cost reductions.
Minimal maintenance requirements reduce labor expenses and equipment downtime.
A standout feature of a water evaporation system for industrial use is its simplicity compared to water treatment technologies. Whether it’s for mine water evaporation or brine and saline water disposal methods, our solutions at Minetek generally have fewer moving parts. This translates to lower maintenance needs and less frequent operational disruptions compared to the treatment of wastewater.
Regulatory compliance is achievable without a traditional water treatment plant.
Evaporation technology supports environmental discharge compliance and efficient management.
Since the amount of water to be disposed of is decreased, industries can better adhere to stringent discharge regulations and lessen their environmental impact. Non-toxic evaporation methods also help prevent hazardous byproduct management issues. Mechanical evaporation operates without the need for chemical treatments, which means that sludge or toxic waste is often not a concern.
Scalable wastewater compliance solutions allow industries to adapt to changing volumes.
Evaporation can be adjusted to accommodate seasonal fluctuations in water volume, production changes or shifts in regulatory requirements. As industries evolve, an adaptable system helps guarantee operations remain smooth and compliant without the need for a wastewater treatment facility.
Ultimately, many industries, including mining, oil and gas, and power generation, have successfully integrated evaporation solutions to meet compliance requirements while reducing costs.
Frequently Asked Questions (FAQ)
Can evaporation solutions handle high-TDS and high-TSS water?
Yes, water evaporation solutions can handle water with high Total Dissolved Solids (TDS) and Total Suspended Solids (TSS).
Minetek’s systems are designed to manage water with extreme ranges of TDS and TSS, along with pH levels spanning from 1.8 to 14+. This allows enterprises to effectively handle mine site water, control industrial wastewater and process water without the need for a water treatment plant.
What are the environmental benefits of using water evaporation systems?
First, our evaporator eliminates the need to transport excess or contaminated water to a waste water treatment plant, so we minimize the risk of spills and decrease the environmental footprint associated with water logistics.
Our systems also help conserve resources by alleviating pressure on water storage and disposal infrastructure. To help ensure regulatory compliance is maintained, we even offer an Environmental Management System (EMS) that adjusts operations dynamically in response to environmental conditions such as wind, humidity and rainfall.
How can power plants improve wastewater management?
Power plants can implement various methods like chemical treatment and filtration to optimize water reuse and strip contaminants to improve wastewater management.
However, Minetek’s evaporation solutions offer a cost-effective alternative by effectively reducing onsite wastewater volumes, eliminating or cutting chemical usage and reducing disposal costs. With automated environmental controls, these systems help ensure compliance with a streamlined approach.
Revolutionize your wastewater management with Minetek’s cutting-edge solutions.
If your business has been searching for “waste water treatment plant near me,” remember that we deliver reliable water evaporation solutions as an alternative.
Our team specializes in developing innovative and cost-effective processes that meet industry standards and client expectations. Our water evaporation technology is engineered to address challenging conditions and optimize water management while eliminating the need for conventional treatment methods.
Trust Minetek to elevate your site’s water management processes with forward-thinking solutions that drive tangible results and sustainable practices. Contact us and make an inquiry today.
Maximum evaporation efficiency
Minetek can predict the efficiency of our evaporators in your specific operating climate with a site-specific analysis. Our modelling is based on specific data inputs such as humidity, rainfall, elevation, pan evaporation, Total Dissolved Solids (TDS), and temperature. This enables us to understand the evaporation rates we can achieve over 12 months in any specific climate conditions across the globe.
Environmental Management System (EMS)
Monitor and respond to environmental condition changes like humidity, rain, and wind in real time with Minetek’s EMS. Communicating wirelessly via a remote controller, our adaptable EMS system is governed by a weather station that optimises operation according to a broad range of adjustable parameters, including optimum sun-up/ downtimes, relative wind speed and direction, humidity and temperature, system water flow, and pressure.
Versatile evaporator applications
Explore a multitude of uses for Minetek's evaporator technology, from pit dewatering to zero liquid discharge solutions. Our innovative systems address water management needs across diverse industries, including tailings dams, mine closure, emergency response, acid water management, and more. With adaptable designs, they mitigate dam risks and suit any industrial organisation that manages wastewater.
Proven success in the most challenging landscapes
From the cold of Alaska to the burning heat of the Sahara, Minetek’s water evaporation technology is utilised by regulatory authorities, governments and the world’s leading mining, oil & gas and industrial companies.
Our systems boast a broad range of volume capacity, operating in excess of 2,160 m3/hour, with low maintenance and 24/7 automated operation. Our environmentally sustainable solutions offer rapid deployment and proven performance in all climates, featuring unit angle adjusters, low-fowling stainless steel nozzles, stainless steel filter systems and the ability to process water with high TDS and TSS. Delivered and installed globally, our mobile and modular systems require minimal footprint and power, with a fully integrated Environmental Management System (EMS) that monitors and responds to changes in environmental conditions in real time.
High-pressure atomising stainless steel nozzles
Low fouling spiral water fracturing nozzles engineered to evaporate water with high TDS and TSS.
Broad range of volume capacity
Minetek’s evaporation systems operate and process in excess of 2,160 m3/hour and are not susceptible to changes in feed water quality.
24/7 automated system operation
Monitoring and responding to changes in environmental conditions in real-time using the Minetek Environment Management Solution (EMS) allows operators to stay ahead of the curve with fully automated operation.
Turnkey installation & commissioning
Minetek offer a total turnkey package solution for customers who prefer to have the entire project, designed, engineered and managed from start to finish. This includes an initial site assessment, through to a fully energised and automated evaporation system. Minetek is also able to provide commissioning & training.
How it works
Minetek’s evaporators enhance natural evaporation to effectively process produced water. Our patented designed evaporators fracture liquid into atomised droplets, elevating them into the atmosphere.
Minetek’s evaporators are 10X more cost effective than traditional water management solutions
Considering the CAPEX & OPEX costs mechanical evaporation in comparison to water treatment, sprinklers irrigators, new dam construction, water haulage and water pumping, Minetek’s mechanical evaporation solutions are 10X more cost effective.
Filter system reduces maintenance requirements
Minetek’s stainless steel filter system is adaptable to any setup and prevents nozzle ring blockages. Designed for seamless operation, it allows cleaning without system shutdown, complemented by automated alerts for maintenance, integrated into the EMS system.
Water management applications
Minetek's evaporators cater to a diverse array of industries involved in water management, including mining, oil & gas, municipal sectors, waste management, and industrial settings. Our versatile water management solutions can be seamlessly integrated across various industries and applications to effectively address water management challenges.