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How Minetek Safely & Efficiently Manages All Mine Water Qualities

Publish date: 12 novembro 2024

Despite recent advancements in mining practices, serious environmental risks persist, particularly concerning water pollution. Certain mining activities significantly harm water quality.

One primary issue is Acid Rock Drainage (ARD), a natural process where sulphide minerals in rocks react with air and water, producing sulfuric acid—a highly corrosive chemical that can cause severe skin and eye injuries.

This acidic runoff can occur both during and long after mining activities, persisting well beyond mine closures. Acid Mine Drainage (AMD) exacerbates ARD, accelerating the process when large amounts of sulphide-rich ores are exposed to air and water. This reaction increases acidity and releases toxic metals like iron, aluminium, and manganese into nearby water sources.

The effects of ARD and AMD are severe and enduring. Acidic discharges can pollute rivers, streams, and lakes for decades, making them unsafe for both aquatic life and human use.

The increased acidity also disrupts the pH balance, enhancing the leaching of heavy metals from surrounding rock formations. Metals such as arsenic, cadmium, lead, and mercury, commonly found in ores, become mobile in acidic conditions. This mobilisation poses serious risks to the environment and public health near mining sites.

 

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Minetek Water Evaporator

The use of chemical agents in mineral processing adds to the environmental challenges mining poses. Chemicals like cyanide, primarily used in gold extraction, and sulfuric acid, widely applied in mineral refining, pose significant risks if not carefully managed. Accidental spills or leaks can contaminate water sources, soil, and ecosystems, endangering the health of nearby communities.

In response, mining companies are under growing pressure to adopt stricter environmental management practices. These efforts focus on implementing technologies to reduce Acid Rock Drainage (ARD) and Acid Mine Drainage (AMD).

Such measures include isolating and covering sulphide-bearing materials to prevent oxidation, as well as developing methods to treat and neutralise acidic mine waste before it can enter natural waterways. Regulatory frameworks play a crucial role in enforcing these environmental standards, holding mining operators accountable for preventing and addressing pollution. These frameworks help reassure the public of the industry’s commitment to environmental protection.

The Case for Evaporating Contaminated Water in Mining Operations

Evaporation represents a proven solution for mitigating the environmental risks linked to mining impacts on water quality. This method involves the controlled evaporation of water from contaminated sources, offering several distinct advantages in environmental management.

On-site evaporation offers a proactive solution to the AMD issue. By evaporating contaminated water on-site, mining companies can intercept this acidic discharge before it reaches natural water bodies. This approach stops the spread of AMD downstream. It also protects aquatic ecosystems from acidification and heavy metal contamination. This gives us confidence in our ability to prevent these issues.

Moreover, the evaporation process concentrates pollutants within the remaining liquid phase, facilitating more effective treatment or disposal of contaminants. Processing concentrated pollutants can separate and recover valuable minerals or metals, which contributes to the sustainability of mining operations through resource recovery.

Minetek Water Evaporator

The Risks of Transporting Polluted Water

Many clients worry about water evaporation. They often say their water quality is too poor for effective evaporation. Instead, they think someone must take it off-site. This perception overlooks several critical considerations.

Firstly, transporting contaminated water off-site poses significant environmental and logistical challenges. Hazardous liquids, like those with heavy metals and acids from mining, can spill or leak during transport. These incidents can result in severe environmental contamination along transportation routes, affecting soil, water sources, and ecosystems.

In contrast, treating and evaporating water on-site reduces the need for transportation. This lowers the risks of spills and leaks. This approach improves overall environmental safety and mitigates liabilities for mining companies.

On-site evaporation is a flexible solution. It can handle water of different qualities. This includes highly contaminated water that may seem hard to treat at first. Minetek offers advanced evaporation technologies that effectively manage diverse types of contaminated water.

These systems can manage high levels of pollutants, such as heavy metals and acidic compounds. They work by evaporating water and concentrating the contaminants for later disposal or recycling. This ability helps the environment by lowering the overall impact of mining. It also makes sure that water management meets regulatory standards.

Minetek Water Evaporator

Minetek’s Advanced Evaporation Technology

Minetek has pioneered advanced evaporation technology designed to address the diverse challenges of wastewater management in mining and industrial settings. Built on foundational principles of fan engineering and airflow, our patented systems ensure efficient, cost-effective, and sustainable evaporation of wastewater.

This technology is designed to manage various water qualities. It works with water that is very acidic or very alkaline, with a pH range of 1.8 to over 14. It can also process water with solid particles up to 4.0mm in size.

Our mobile and flexible solutions have worked well in more than 700 projects across 29 countries. This includes countries and regions such as Brazil, Central and West Africa, the Caribbean, Southeast Asia, and the Southeastern USA. Minetek earns global recognition for delivering environmentally sustainable water management outcomes, enabling mining operations to prioritise production and profitability while meeting stringent environmental standards. This track record of success is a testament to the versatility and reliability of our evaporation technology.

Minetek’s mechanical evaporators work by pumping water at high pressure. The water goes through special nozzles that break it into fine droplets. These droplets are released into the air to evaporate. This process separates water from contaminants like solids, salts, and heavy metals.

Our evaporation technology treats the water directly. This is different from traditional water treatment methods. Those methods focus on the substances found in the water. This means it is mostly unaffected by the specific contaminants present. This unique approach ensures that the concentration and separation of pollutants occur outside the evaporator, minimising the environmental impact of wastewater disposal.

Minetek Water Evaporator

The Advantages & Capabilities of Minetek’s Evaporation Technology

There are a number of other benefits mining companies can expect from adopting our evaporation technology.

  • Wide Range of Volume Capacity: Minetek has systems that can operate over 2,160 m3/hour. This shows they can scale to meet different water management needs.
  • Low Maintenance Units: Designed for efficiency and reliability, Minetek’s evaporation units require minimal maintenance, reducing operational downtime.
  • 24/7 Automated Operation: These systems operate continuously with automated controls, ensuring round-the-clock functionality.
  • Low-Fouling, High-Pressure Atomising Stainless Steel Nozzles: These units use specialised nozzles that minimise fouling and effectively atomise water for efficient evaporation.
  • Minetek technology can process water with high levels of Total Dissolved Solids (TDS) and Total Suspended Solids (TSS). This ensures strong performance with different types of water.
  • Quick Deployment: Teams can easily set up and adjust these systems. They have modular and mobile designs to fit specific site needs.
  • Minimal Footprint & Power Required: Designed for efficiency, these systems occupy minimal space and consume less power than traditional methods.
  • Land-Based, Floating, and Skid-Mounted Evaporation Units: Minetek provides versatile units for different settings. These include land-based, floating, and skid-mounted options.
  • Epoxy, Stainless, and/or Galvanised Steel Construction Materials: Durable materials ensure longevity and reliability in harsh operational environments.
  • Fully Integrated Environmental Management System (EMS): Integrated EMS ensures compliance with environmental standards, enhancing operational efficiency and regulatory adherence.
  • Cost-Effective Solution: Minetek’s evaporation technology is approximately five times more cost-effective than traditional methods, offering economic benefits and environmental stewardship.

Minetek’s advanced evaporation technology is an important solution for the environmental challenges of global mining and can help improve efficiency and reduce costs at your site. For more information, download the eBook!