Need alternatives to a pengelolaan air plant? What you need to know
Going through the intricate processes of a water management plant can be daunting, especially when your operation hinges on environmental compliance due to excess water concerns. In industries like mining & metals, oil & gas and more, businesses need an alternative to pengolahan air limbah.
At Minetek, our wastewater management systems are ideal substitutes for water management plants as they have low-infrastructure requirements, can be rapidly deployed, and are a highly mobile solution.
Insight #1: Minetek Water Evaporators can process large quantities of water with varying pH levels or water quality.
Effective industrial water management is critical for many businesses today. In many sectors, excess water is a problem that can cause environmental damage, trigger hefty fines and disrupt operations. While there are cost-effective industrial water treatment facilities, modern and sustainable solutions are essential to managing these challenges effectively.
Minetek has developed custom-designed water evaporation technology.
Helping industries handle pressing issues with confidence and efficiency, our solutions help with water risk mitigation while ensuring regulatory compliance.
Compared to a water management plant, we offer bespoke land-based and floating water evaporators with a focus on site-specific needs and varied water conditions. These systems are designed to handle almost any type of water quality, as an air evaporator solution focuses on reducing the volume itself and generally doesn’t get affected by the contents.
Currently, Minetek has operational units around the globe and effectively evaporates water across a wide pH range, from pH 1.0 to pH 14+. We also successfully handle acid water, caustic water and water with high Total Dissolved Solids (TDS) and Total Suspended Solids (TSS).
At Minetek, our compliance water solutions are powered by an efficient electric motor and leverage our globally patented technology, facilitating the mechanically enhanced evaporation of large water volumes per minute.
Insight #2: Minetek’s Water Evaporator Systems are supported by advanced technology that adapts to changing conditions.
Our mechanical water evaporation for compliance is enhanced by our Environmental Management System (EMS). As opposed to time-consuming back-and-forths with a water and wastewater treatment plant, this addition helps ensure optimal system performance by providing real-time monitoring and responsive adjustments to environmental changes.
The EMS’s strength lies in its intelligent management of key system parameters.
Since the technology integrates data from weather stations and other environmental sensors, it precisely controls factors such as water flow, pressure and operational schedules. This ability to adjust quickly keeps the system running optimally, reducing the likelihood of downtime or suboptimal performance.
On top of this, wireless communication and remote Programmable Logic Controller (PLC) connectivity are some of the other pivotal features. These offer operators access to data and performance metrics from anywhere, at any time, allowing for informed decision-making and timely interventions. Staff can also monitor the status of evaporation systems without needing to be physically present on-site.
Insight #3: Our floating water evaporator systems facilitate compact, highly mobile and efficient processes.
Remote locations often pose challenges due to limited space, unstable terrain or the necessity to operate directly on water. With this, Minetek floating water evaporators are specifically engineered to manage excess volumes in places that don’t have conventional infrastructure, regardless of whether it’s unique tailings dam water or mine water evaporation.
Aside from being powered by an electric motor and a submersible pump, our mechanical evaporator boasts features like low-fouling nozzles that facilitate efficient water evaporation and reduce maintenance as well. Since the proses pengelolaan air limbah can be continuous, the evaporator also has an isolation box for added protection and long-term reliability.
Without the need for constant care or a water management plant, these systems add an extra layer of convenience and allow teams to focus on other critical aspects of their operations.
Additionally, heavy-duty construction paired with skid mobility makes for straightforward transportation and deployment in remote or complex environments. Compared to a water management plant, our system even has a compact design that can be modified to meet site demands.
Pertanyaan yang Sering Diajukan (FAQ)
How do evaporation systems perform in different climate conditions?
Climate conditions significantly influence the effectiveness of evaporation systems. For instance, high temperatures in arid regions naturally enhance evaporation, allowing evaporation systems to operate with maximum efficiency.
Conversely, in humid regions with higher moisture levels, evaporation slows down. However, this is not a limitation for Minetek’s solutions, as our evaporation systems are designed to perform effectively across diverse climates.
What’s more, you don’t have to build a wastewater management plant tailored to your needs. We can assess the performance of our evaporators in your unique operating climate through a tailored site analysis. Our modeling is driven by precise data inputs specific to your location.
What are the primary concerns when managing water in tailings storage?
When it comes to mining tailings dam water management, storage often contains dangerous chemicals and metals that can cause environmental contamination if they seep into nearby ecosystems. As such, rigorous regulations require companies to maintain compliance or risk severe legal penalties, emphasizing the need for effective management practices.
Minetek’s solutions offer strategies to mitigate these concerns, as our systems help reduce operational risks, ensure compliance and protect the environment from potential hazards. This way, there’s no need for a water management plant.
How can floating water evaporators improve site water management?
Designed for deployment on water bodies, these evaporators are mounted on a sturdy pontoon structure complete with floats and pipework, all making the system ideal for areas with limited space. By reducing excess water volume, they aid in preventing overflow issues for facilities like tailings ponds, mine pits or any area needing pengelolaan air hujan.
Secure an efficient water solution that meets compliance needs
Our mechanical evaporation technology at Minetek offers an alternative to a traditional water management plant that focuses on water disposal and storage. With over 2,800 successful projects, our solutions are specifically designed to tackle the challenges of heavy industry wastewater volumes and help ensure compliance with stringent environmental regulations.
Our team of experts, leveraging over 150 years of combined experience, meticulously plans and executes each project, providing results that are both cost-effective and environmentally sustainable.
If you want to know how to manage industrial wastewater, book a call today.
Maksimum efisiensi penguapan
Minetek dapat memprediksi efisiensi evaporator kami dalam iklim operasi spesifik Anda dengan analisis spesifik lokasi. Pemodelan kami didasarkan pada input data spesifik seperti kelembaban, curah hujan, ketinggian, penguapan panci, Total Padatan Terlarut (TDS), dan suhu. Hal ini memungkinkan kami untuk memahami tingkat penguapan yang dapat kami capai selama 12 bulan dalam kondisi iklim tertentu di seluruh dunia.
Sistem Manajemen Lingkungan (EMS)
Pantau dan tanggapi perubahan kondisi lingkungan seperti kelembaban, hujan, dan angin secara real time dengan EMS Minetek. Berkomunikasi secara nirkabel melalui pengendali jarak jauh, sistem EMS kami yang dapat beradaptasi diatur oleh stasiun cuaca yang mengoptimalkan operasi sesuai dengan berbagai parameter yang dapat disesuaikan, termasuk waktu naik/turun matahari yang optimal, kecepatan dan arah angin relatif, kelembapan dan suhu, aliran air sistem, dan tekanan.
Serbaguna aplikasi evaporator
Jelajahi berbagai penggunaan teknologi evaporator Minetek, mulai dari pengurasan lubang tambang hingga solusi pembuangan cairan nol. Sistem inovatif kami memenuhi kebutuhan pengelolaan air di berbagai industri, termasuk bendungan tailing, penutupan tambang, tanggap darurat, pengelolaan air asam, dan banyak lagi. Dengan desain yang mudah beradaptasi, sistem ini dapat mengurangi risiko bendungan dan sesuai dengan organisasi industri mana pun yang mengelola air limbah.
Keberhasilan yang telah terbukti di lanskap yang paling menantang
Dari dinginnya Alaska hingga panasnya Sahara, teknologi penguapan air Minetek digunakan oleh pihak berwenang, pemerintah, dan perusahaan pertambangan, minyak & gas serta industri terkemuka di dunia.
Sistem kami memiliki kapasitas volume yang luas, beroperasi lebih dari 2.160 m3/jam, dengan perawatan yang rendah dan operasi otomatis 24/7. Solusi kami yang ramah lingkungan menawarkan penerapan yang cepat dan kinerja yang telah terbukti di semua iklim, dengan pengatur sudut unit, nosel baja tahan karat rendah, sistem filter baja tahan karat, dan kemampuan untuk memproses air dengan TDS dan TSS yang tinggi. Dikirim dan dipasang secara global, sistem seluler dan modular kami membutuhkan jejak dan daya minimal, dengan Sistem Manajemen Lingkungan (EMS) yang terintegrasi penuh yang memantau dan merespons perubahan kondisi lingkungan secara real time.
Nozel baja tahan karat atomisasi bertekanan tinggi
Nozel pemecah air spiral dengan pengotoran rendah yang dirancang untuk menguapkan air dengan TDS dan TSS tinggi.
Berbagai macam kapasitas volume
Sistem penguapan Minetek beroperasi dan memproses lebih dari 2.160 m3/jam dan tidak rentan terhadap perubahan kualitas air umpan.
Pengoperasian sistem otomatis 24/7
Memantau dan merespons perubahan kondisi lingkungan secara real-time menggunakan Minetek Environment Management Solution (EMS) memungkinkan operator untuk tetap menjadi yang terdepan dengan operasi yang sepenuhnya otomatis.
Turnkey instalasi & komisioning
Minetek menawarkan solusi paket turnkey total untuk pelanggan yang lebih memilih untuk memiliki keseluruhan proyek, dirancang, direkayasa dan dikelola dari awal hingga akhir. Ini termasuk penilaian lokasi awal, hingga sistem penguapan yang sepenuhnya berenergi dan otomatis. Minetek juga dapat memberikan komisioning & pelatihan.
Bagaimana cara kerjanya
Evaporator Minetek meningkatkan penguapan alami untuk memproses air yang diproduksi secara efektif. Evaporator kami yang telah dipatenkan memecah cairan menjadi tetesan yang dikabutkan, mengangkatnya ke atmosfer.
Evaporator Minetek 10X lebih hemat biaya daripada solusi pengelolaan air tradisional
Mempertimbangkan biaya CAPEX & OPEX penguapan mekanis dibandingkan dengan pengolahan air, irigasi penyiram, konstruksi bendungan baru, pengangkutan air dan pemompaan air, solusi penguapan mekanis Minetek 10X lebih hemat biaya.
Sistem filter mengurangi persyaratan pemeliharaan
Sistem filter baja tahan karat Minetek dapat disesuaikan dengan pengaturan apa pun dan mencegah penyumbatan cincin nosel. Dirancang untuk pengoperasian yang mulus, sistem ini memungkinkan pembersihan tanpa mematikan sistem, dilengkapi dengan peringatan otomatis untuk pemeliharaan, yang diintegrasikan ke dalam sistem EMS.
Aplikasi pengelolaan air
Evaporator Minetek melayani beragam industri yang terlibat dalam pengelolaan air, termasuk pertambangan, minyak & gas, sektor kota, pengelolaan limbah, dan pengaturan industri. Solusi pengelolaan air serbaguna kami dapat diintegrasikan dengan mulus di berbagai industri dan aplikasi untuk mengatasi tantangan pengelolaan air secara efektif.