How Tecnologia de evaporação da Minetek can replace water treatment systems
Water treatment systems have been a cornerstone of any industry needing to manage and treat water resources, but what if there was an alternative? With ever-tightening regulations and the pressing need for sustainable solutions, Minetek’s innovative evaporation technology offers a transformative shift in industrial water management.
Many standard systems aren’t built to handle the unique challenges of different sites. Some are too inflexible to be moved where they’re needed, while others lack features like real-time monitoring capabilities, leading to inefficiencies and compliance risks.
Minetek’s customizable evaporação da água systems provide a smarter solution. Designed for flexibility and efficiency, they adapt to changing conditions, making water management simpler and more effective.
Our evaporation systems offer a simpler, more flexible approach to wastewater management.
Typical waste water treatment systems often come with high infrastructure costs, complex chemical treatments and ongoing sludge management. Minetek’s evaporation technology takes a different approach—one that can reduce or even eliminate the need for chemical treatment and minimizes operational complexity by directly reducing water volumes.
With a low-infrastructure, high-mobility design, our evaporators can be deployed quickly and relocated as needed across multiple ponds or sites. This flexibility makes it easier for operators to scale their wastewater management efforts without the expense or rigidity of traditional systems.
Our land-based water evaporator efficiently handles large-scale water reduction.
Designed for heavy-duty industrial applications, our land-based evaporador de água is built to process high volumes of water efficiently, even in harsh environments. Whether handling Total Dissolved Solids (TDS) or Total Suspended Solids (TSS), it delivers reliable performance with minimal maintenance.
It’s constructed with durable materials to ensure long-term performance and includes features like low-fouling nozzles to reduce clogging and skid-mounted mobility for easy relocation. Its compact and efficient design keeps operational overhead to a minimum, making it a cost-effective choice for large-scale water reduction.
The floating water evaporator offers an adaptable, on-site water reduction solution.
For industries managing water directly on-site, our floating water evaporator provides an efficient, mechanically enhanced evaporation process. Mounted on a durable pontoon structure, it’s ideal for tailings ponds, reservoirs and water storage facilities.
The evaporator adapts to fluctuating water levels and provides continuous operation through a submersible pump. Its low-maintenance, modular design makes scaling the system to meet site needs easy, while its flexibility allows for either single or multiple evaporator configurations to maximize performance.
At Minetek, our evaporation solutions offer a smarter, more adaptable way to put an end to industrial water mismanagement across diverse site conditions than the typical industrial water treatment systems.
Minetek helps solve complex wastewater challenges.
Our evaporation technology is trusted across multiple industries, offering practical solutions to wastewater management challenges. With over 600 projects around the world, Minetek provides high-performance evaporation solutions for process water, tailings and pit dewatering. Plus, for businesses involved in power generation, our technology can efficiently process significant volumes of brine wastewater, even in limited timeframes.
Additionally, our solutions provide a viable alternative to traditional water treatment systems, but they can also be used to supplement an existing water treatment process where needed.
We help companies meet regulations while optimizing operations.
Environmental regulations continue to tighten restrictions on wastewater disposal, so environmental water compliance is a top priority for many industries. Minetek’s mechanical water evaporation systems help eliminate the risks of traditional liquid waste disposal by reducing water volumes on-site and simplifying regulatory challenges.
To support environmental stewardship and compliance, our Environmental Management System (EMS) provides real-time monitoring, and automated adjustments can be configured based on operators’ predefined environmental and operational criteria to ensure optimal efficiency.
The EMS features autonomous functionality and real-time monitoring and response as well as customizable, scalable configurations to meet specific site needs.
Our evaporation technology delivers cost-effective water management.
Minetek’s evaporation technology offers a cost-effective approach to industrial gerenciamento de água by reducing the volumes that need to be treated before treatment. This means an overall decrease in costs associated with chemical treatment, sludge disposal and high-maintenance filtration types of water treatment systems.
Also, unlike conventional treatment methods, our solution eliminates the need for chemical additives or sludge treatment, keeping operational expenses low. With rapid deployment in just 6 to 8 weeks, our systems are designed for minimal maintenance and low-labor operation.
They’re adaptable to high-volume industrial water reduction needs, ensuring long-term savings and sustainability.
Perguntas frequentes (FAQ)
How does Minetek’s technology handle high-TDS and TSS water?
Minetek’s evaporators are largely unaffected by water quality. So, before high-TDS water treatment, you can still use our solutions to reduce the volume of the water. Our evaporators are designed to process water with high levels of TDS and TSS across various industrial applications. In addition, it can also manage water ranging from pH 1.0 to pH 14+ as well as acid and caustic water.
Our technology has been proven effective in some of the most challenging environments across the globe.
What are the cost benefits of using evaporation over traditional wastewater disposal?
Before implementing any solutions in the field of gerenciamento de serviços públicos de água, companies often seek versatile systems that aid compliance and optimize efficiency
Traditional water treatment systems often involve chemicals, large-scale infrastructure, transport and ongoing oversight—all of which contribute to high costs. By reducing or even eliminating water volumes that need to be treated before disposal, businesses can manage their wastewater efficiently while cutting costs.
How does Minetek’s land-based evaporator differ from the floating model?
Our land-based wastewater evaporator is ideal for sites with available land, offering high-volume processing with customized configurations. It provides reliable performance in fixed locations and can be optimized based on specific site conditions.
Meanwhile, our floating evaporators, mounted on a heavy-duty pontoon, are designed for water bodies like tailings ponds and reservoirs, adapting to changing water levels while ensuring efficient volume reduction, so you no longer have to wonder how to manage tailings water.
To determine the best fit for your operation, Minetek conducts a thorough site assessment to understand your specific needs and recommend the most effective wastewater evaporation system.
Revolutionizing industrial water management
Minetek challenges conventional water treatment systems with innovative solutions. Focusing on evaporative water management, Minetek provides oil and gas, power generator and mining wastewater solutions that conquer excess water challenges effectively.
With over 150 years of combined engineering expertise, we deliver results with our cutting-edge water evaporation technology. We have done projects in more than 30 countries, underscoring our commitment to sustainability and operational efficiency.
Choose Minetek to redefine your approach to industrial water management. Book a call today!
Máximo eficiência de evaporação
A Minetek pode prever a eficiência de nossos evaporadores em seu clima operacional específico com uma análise específica do local. Nossa modelagem baseia-se em dados específicos, como umidade, precipitação, elevação, evaporação da panela, sólidos totais dissolvidos (TDS) e temperatura. Isso nos permite entender as taxas de evaporação que podemos alcançar ao longo de 12 meses em quaisquer condições climáticas específicas em todo o mundo.
Sistema de gerenciamento ambiental (EMS)
Monitore e responda às mudanças nas condições ambientais, como umidade, chuva e vento, em tempo real com o EMS da Minetek. Comunicando-se sem fio por meio de um controlador remoto, nosso sistema EMS adaptável é controlado por uma estação meteorológica que otimiza a operação de acordo com uma ampla gama de parâmetros ajustáveis, incluindo horários ideais de nascer/descer do sol, velocidade e direção relativas do vento, umidade e temperatura, fluxo de água do sistema e pressão.
Versátil aplicações do evaporador
Explore uma infinidade de usos para a tecnologia de evaporador da Minetek, desde a desidratação de poços até soluções de descarga de líquido zero. Nossos sistemas inovadores atendem às necessidades de gerenciamento de água em diversos setores, incluindo barragens de rejeitos, fechamento de minas, resposta a emergências, gerenciamento de água ácida e muito mais. Com projetos adaptáveis, eles reduzem os riscos de barragens e se adequam a qualquer organização industrial que gerencia águas residuais.
Sucesso comprovado nos cenários mais desafiadores
Desde o frio do Alasca até o calor escaldante do Saara, a tecnologia de evaporação de água da Minetek é utilizada por autoridades reguladoras, governos e as principais empresas de mineração, petróleo e gás e industriais do mundo.
Nossos sistemas apresentam uma ampla gama de capacidade de volume, operando acima de 2.160 m3/hora, com baixa manutenção e operação automatizada 24 horas por dia, 7 dias por semana. Nossas soluções ambientalmente sustentáveis oferecem rápida implantação e desempenho comprovado em todos os climas, com ajustadores de ângulo de unidade, bicos de aço inoxidável de baixo fluxo, sistemas de filtro de aço inoxidável e a capacidade de processar água com alto TDS e TSS. Entregues e instalados globalmente, nossos sistemas móveis e modulares exigem o mínimo de espaço e energia, com um Sistema de Gerenciamento Ambiental (EMS) totalmente integrado que monitora e responde às mudanças nas condições ambientais em tempo real.
Bicos de atomização de alta pressão em aço inoxidável
Bicos de fraturamento de água em espiral de baixa incrustação projetados para evaporar água com alto TDS e TSS.
Ampla gama de capacidade de volume
Os sistemas de evaporação da Minetek operam e processam mais de 2.160 m3/hora e não são suscetíveis a mudanças na qualidade da água de alimentação.
Operação automatizada do sistema 24 horas por dia, 7 dias por semana
O monitoramento e a resposta às mudanças nas condições ambientais em tempo real usando a Solução de Gerenciamento Ambiental (EMS) da Minetek permitem que os operadores fiquem à frente da curva com uma operação totalmente automatizada.
Chave na mão instalação e comissionamento
A Minetek oferece uma solução completa de pacote pronto para uso para clientes que preferem ter o projeto completo, projetado, desenvolvido e gerenciado do início ao fim. Isso inclui uma avaliação inicial do local, até um sistema de evaporação totalmente energizado e automatizado. A Minetek também é capaz de fornecer comissionamento e treinamento.
Como funciona
Os evaporadores da Minetek aprimoram a evaporação natural para processar com eficácia a água produzida. Nossos evaporadores com design patenteado fracionam o líquido em gotículas atomizadas, elevando-as para a atmosfera.
Os evaporadores da Minetek são 10 vezes mais econômicos do que as soluções tradicionais de gerenciamento de água
Considerando os custos CAPEX e OPEX da evaporação mecânica em comparação com o tratamento de água, irrigadores por aspersão, construção de novas barragens, transporte e bombeamento de água, as soluções de evaporação mecânica da Minetek são 10 vezes mais econômicas.
Sistema de filtro reduz Requisitos de manutenção
O sistema de filtro de aço inoxidável da Minetek é adaptável a qualquer configuração e evita o bloqueio do anel do bico. Projetado para uma operação contínua, ele permite a limpeza sem o desligamento do sistema, complementado por alertas automatizados para manutenção, integrados ao sistema EMS.
Aplicativos de gerenciamento de água
Os evaporadores da Minetek atendem a uma gama diversificada de setores envolvidos no gerenciamento de água, incluindo mineração, petróleo e gás, setores municipais, gerenciamento de resíduos e ambientes industriais. Nossas soluções versáteis de gerenciamento de água podem ser perfeitamente integradas em vários setores e aplicações para enfrentar com eficácia os desafios de gerenciamento de água.