Need alternatives to a gestión del agua plant? What you need to know
Going through the intricate processes of a water management plant can be daunting, especially when your operation hinges on environmental compliance due to excess water concerns. In industries like mining & metals, oil & gas and more, businesses need an alternative to waste water treatment.
At Minetek, our wastewater management systems are ideal substitutes for water management plants as they have low-infrastructure requirements, can be rapidly deployed, and are a highly mobile solution.
Insight #1: Minetek Water Evaporators can process large quantities of water with varying pH levels or water quality.
Effective industrial water management is critical for many businesses today. In many sectors, excess water is a problem that can cause environmental damage, trigger hefty fines and disrupt operations. While there are cost-effective industrial water treatment facilities, modern and sustainable solutions are essential to managing these challenges effectively.
Minetek has developed custom-designed water evaporation technology.
Helping industries handle pressing issues with confidence and efficiency, our solutions help with water risk mitigation while ensuring regulatory compliance.
Compared to a water management plant, we offer bespoke land-based and floating water evaporators with a focus on site-specific needs and varied water conditions. These systems are designed to handle almost any type of water quality, as an evaporator water solution focuses on reducing the volume itself and generally doesn’t get affected by the contents.
Currently, Minetek has operational units around the globe and effectively evaporates water across a wide pH range, from pH 1.0 to pH 14+. We also successfully handle acid water, caustic water and water with high Total Dissolved Solids (TDS) and Total Suspended Solids (TSS).
At Minetek, our compliance water solutions are powered by an efficient electric motor and leverage our globally patented technology, facilitating the mechanically enhanced evaporation of large water volumes per minute.
Insight #2: Minetek’s Water Evaporator Systems are supported by advanced technology that adapts to changing conditions.
Our mechanical water evaporation for compliance is enhanced by our Environmental Management System (EMS). As opposed to time-consuming back-and-forths with a water and wastewater treatment plant, this addition helps ensure optimal system performance by providing real-time monitoring and responsive adjustments to environmental changes.
The EMS’s strength lies in its intelligent management of key system parameters.
Since the technology integrates data from weather stations and other environmental sensors, it precisely controls factors such as water flow, pressure and operational schedules. This ability to adjust quickly keeps the system running optimally, reducing the likelihood of downtime or suboptimal performance.
On top of this, wireless communication and remote Programmable Logic Controller (PLC) connectivity are some of the other pivotal features. These offer operators access to data and performance metrics from anywhere, at any time, allowing for informed decision-making and timely interventions. Staff can also monitor the status of evaporation systems without needing to be physically present on-site.
Insight #3: Our floating water evaporator systems facilitate compact, highly mobile and efficient processes.
Remote locations often pose challenges due to limited space, unstable terrain or the necessity to operate directly on water. With this, Minetek floating water evaporators are specifically engineered to manage excess volumes in places that don’t have conventional infrastructure, regardless of whether it’s unique tailings dam water or mine water evaporation.
Aside from being powered by an electric motor and a submersible pump, our mechanical evaporator boasts features like low-fouling nozzles that facilitate efficient water evaporation and reduce maintenance as well. Since the wastewater management process can be continuous, the evaporator also has an isolation box for added protection and long-term reliability.
Without the need for constant care or a water management plant, these systems add an extra layer of convenience and allow teams to focus on other critical aspects of their operations.
Additionally, heavy-duty construction paired with skid mobility makes for straightforward transportation and deployment in remote or complex environments. Compared to a water management plant, our system even has a compact design that can be modified to meet site demands.
Preguntas más frecuentes (FAQ)
How do evaporation systems perform in different climate conditions?
Climate conditions significantly influence the effectiveness of evaporation systems. For instance, high temperatures in arid regions naturally enhance evaporation, allowing evaporation systems to operate with maximum efficiency.
Conversely, in humid regions with higher moisture levels, evaporation slows down. However, this is not a limitation for Minetek’s solutions, as our evaporation systems are designed to perform effectively across diverse climates.
What’s more, you don’t have to build a wastewater management plant tailored to your needs. We can assess the performance of our evaporators in your unique operating climate through a tailored site analysis. Our modeling is driven by precise data inputs specific to your location.
What are the primary concerns when managing water in tailings storage?
When it comes to mining tailings dam water management, storage often contains dangerous chemicals and metals that can cause environmental contamination if they seep into nearby ecosystems. As such, rigorous regulations require companies to maintain compliance or risk severe legal penalties, emphasizing the need for effective management practices.
Minetek’s solutions offer strategies to mitigate these concerns, as our systems help reduce operational risks, ensure compliance and protect the environment from potential hazards. This way, there’s no need for a water management plant.
How can floating water evaporators improve site water management?
Designed for deployment on water bodies, these evaporators are mounted on a sturdy pontoon structure complete with floats and pipework, all making the system ideal for areas with limited space. By reducing excess water volume, they aid in preventing overflow issues for facilities like tailings ponds, mine pits or any area needing storm water management.
Secure an efficient water solution that meets compliance needs
Our mechanical evaporation technology at Minetek offers an alternative to a traditional water management plant that focuses on water disposal and storage. With over 2,800 successful projects, our solutions are specifically designed to tackle the challenges of heavy industry wastewater volumes and help ensure compliance with stringent environmental regulations.
Our team of experts, leveraging over 150 years of combined experience, meticulously plans and executes each project, providing results that are both cost-effective and environmentally sustainable.
If you want to know how to manage industrial wastewater, book a call today.
Máximo eficacia de evaporación
Minetek puede predecir la eficiencia de nuestros evaporadores en su clima operativo específico mediante un análisis específico del emplazamiento. Nuestros modelos se basan en datos específicos como la humedad, las precipitaciones, la altitud, la evaporación de la bandeja, el total de sólidos disueltos (TDS) y la temperatura. Esto nos permite conocer las tasas de evaporación que podemos alcanzar durante 12 meses en cualquier condición climática específica en todo el mundo.
Sistema de Gestión Medioambiental (SGMA)
Controle y responda a los cambios de las condiciones ambientales, como la humedad, la lluvia y el viento, en tiempo real con el EMS de Minetek. Nuestro sistema EMS adaptable, que se comunica de forma inalámbrica a través de un mando a distancia, se rige por una estación meteorológica que optimiza el funcionamiento en función de una amplia gama de parámetros ajustables, como las horas óptimas de salida y entrada del sol, la velocidad y dirección relativas del viento, la humedad y la temperatura, el caudal de agua del sistema y la presión.
Versátil aplicaciones del evaporador
Explore una multitud de usos para la tecnología de evaporadores de Minetek, desde la deshidratación de pozos hasta soluciones de vertido cero de líquidos. Nuestros innovadores sistemas abordan las necesidades de gestión del agua en diversos sectores, como presas de relaves, cierre de minas, respuesta a emergencias, gestión de aguas ácidas, etc. Con diseños adaptables, mitigan los riesgos de las presas y se adaptan a cualquier organización industrial que gestione aguas residuales.
Éxito probado en los paisajes más difíciles
From the cold of Alaska to the burning heat of the Sahara, Minetek’s water evaporation technology is utilised by regulatory authorities, governments and the world’s leading mining, oil & gas and industrial companies.
Nuestros sistemas cuentan con una amplia gama de capacidades volumétricas, que superan los 2.160 m3/hora, con un bajo mantenimiento y un funcionamiento automatizado las 24 horas del día, los 7 días de la semana. Nuestras soluciones, sostenibles desde el punto de vista medioambiental, ofrecen un rápido despliegue y un rendimiento probado en todos los climas, con ajustadores de ángulo de la unidad, boquillas de acero inoxidable de bajo flujo, sistemas de filtrado de acero inoxidable y la capacidad de procesar agua con altos niveles de TDS y TSS. Nuestros sistemas móviles y modulares, que se suministran e instalan en todo el mundo, ocupan un espacio y consumen energía mínimos, y disponen de un sistema de gestión medioambiental (EMS) totalmente integrado que supervisa los cambios en las condiciones medioambientales y responde a ellos en tiempo real.
Boquillas de acero inoxidable atomizadoras de alta presión
Boquillas de fracturación hidráulica en espiral de bajo ensuciamiento diseñadas para evaporar agua con alto contenido en TDS y TSS.
Amplia gama de capacidad de volumen
Los sistemas de evaporación de Mintek funcionan y procesan más de 2.160 m3/hora y no son sensibles a los cambios en la calidad del agua de alimentación.
Funcionamiento automatizado del sistema 24 horas al día, 7 días a la semana
Supervisar y responder a los cambios en las condiciones ambientales en tiempo real mediante la solución de gestión ambiental (EMS) de Minetek permite a los operadores mantenerse a la vanguardia con un funcionamiento totalmente automatizado.
Llave en mano installation & commissioning
Minetek offer a total turnkey package solution for customers who prefer to have the entire project, designed, engineered and managed from start to finish. This includes an initial site assessment, through to a fully energised and automated evaporation system. Minetek is also able to provide commissioning & training.
Cómo funciona
Los evaporadores de Mintek mejoran la evaporación natural para procesar eficazmente el agua producida. Nuestros evaporadores de diseño patentado fracturan el líquido en gotas atomizadas, elevándolas a la atmósfera.
Los evaporadores de Mintek son 10 veces más rentables que las soluciones tradicionales de gestión del agua
Teniendo en cuenta los costes de CAPEX y OPEX de la evaporación mecánica en comparación con el tratamiento del agua, los aspersores de riego, la construcción de nuevas presas, el transporte de agua y el bombeo de agua, las soluciones de evaporación mecánica de Minetek son 10 veces más rentables.
Sistema de filtrado reduce requisitos de mantenimiento
El sistema de filtros de acero inoxidable de Minetek se adapta a cualquier configuración y evita las obstrucciones del anillo de boquillas. Diseñado para un funcionamiento sin problemas, permite la limpieza sin parada del sistema, complementada con alertas automatizadas para el mantenimiento, integradas en el sistema EMS.
Aplicaciones de gestión del agua
Los evaporadores de Minetek se adaptan a una amplia gama de industrias relacionadas con la gestión del agua, como la minería, el petróleo y el gas, los sectores municipales, la gestión de residuos y los entornos industriales. Nuestras versátiles soluciones de gestión del agua pueden integrarse a la perfección en diversos sectores y aplicaciones para abordar eficazmente los retos de la gestión del agua.