Need alternatives to a water management plant? What you need to know
Going through the intricate processes of a water management plant can be daunting, especially when your operation hinges on environmental compliance due to excess water concerns. In industries like mining & metals, oil & gas and more, businesses need an alternative to waste water treatment.
At Minetek, our wastewater management systems are ideal substitutes for water management plants as they have low-infrastructure requirements, can be rapidly deployed, and are a highly mobile solution.
Insight #1: Minetek Water Evaporators can process large quantities of water with varying pH levels or water quality.
Effective industrial water management is critical for many businesses today. In many sectors, excess water is a problem that can cause environmental damage, trigger hefty fines and disrupt operations. While there are cost-effective industrial water treatment facilities, modern and sustainable solutions are essential to managing these challenges effectively.
Minetek has developed custom-designed water evaporation technology.
Helping industries handle pressing issues with confidence and efficiency, our solutions help with water risk mitigation while ensuring regulatory compliance.
Compared to a water management plant, we offer bespoke land-based and floating water evaporators with a focus on site-specific needs and varied water conditions. These systems are designed to handle almost any type of water quality, as an evaporator water solution focuses on reducing the volume itself and generally doesn’t get affected by the contents.
Currently, Minetek has operational units around the globe and effectively evaporates water across a wide pH range, from pH 1.0 to pH 14+. We also successfully handle acid water, caustic water and water with high Total Dissolved Solids (TDS) and Total Suspended Solids (TSS).
At Minetek, our compliance water solutions are powered by an efficient electric motor and leverage our globally patented technology, facilitating the mechanically enhanced evaporation of large water volumes per minute.
Insight #2: Minetek’s Water Evaporator Systems are supported by advanced technology that adapts to changing conditions.
Our mechanical water evaporation for compliance is enhanced by our Environmental Management System (EMS). As opposed to time-consuming back-and-forths with a water and wastewater treatment plant, this addition helps ensure optimal system performance by providing real-time monitoring and responsive adjustments to environmental changes.
The EMS’s strength lies in its intelligent management of key system parameters.
Since the technology integrates data from weather stations and other environmental sensors, it precisely controls factors such as water flow, pressure and operational schedules. This ability to adjust quickly keeps the system running optimally, reducing the likelihood of downtime or suboptimal performance.
On top of this, wireless communication and remote Programmable Logic Controller (PLC) connectivity are some of the other pivotal features. These offer operators access to data and performance metrics from anywhere, at any time, allowing for informed decision-making and timely interventions. Staff can also monitor the status of evaporation systems without needing to be physically present on-site.
Insight #3: Our floating water evaporator systems facilitate compact, highly mobile and efficient processes.
Remote locations often pose challenges due to limited space, unstable terrain or the necessity to operate directly on water. With this, Minetek floating water evaporators are specifically engineered to manage excess volumes in places that don’t have conventional infrastructure, regardless of whether it’s unique tailings dam water or mine water evaporation.
Aside from being powered by an electric motor and a submersible pump, our mechanical evaporator boasts features like low-fouling nozzles that facilitate efficient water evaporation and reduce maintenance as well. Since the wastewater management process can be continuous, the evaporator also has an isolation box for added protection and long-term reliability.
Without the need for constant care or a water management plant, these systems add an extra layer of convenience and allow teams to focus on other critical aspects of their operations.
Additionally, heavy-duty construction paired with skid mobility makes for straightforward transportation and deployment in remote or complex environments. Compared to a water management plant, our system even has a compact design that can be modified to meet site demands.
Frequently Asked Questions (FAQ)
How do evaporation systems perform in different climate conditions?
Climate conditions significantly influence the effectiveness of evaporation systems. For instance, high temperatures in arid regions naturally enhance evaporation, allowing evaporation systems to operate with maximum efficiency.
Conversely, in humid regions with higher moisture levels, evaporation slows down. However, this is not a limitation for Minetek’s solutions, as our evaporation systems are designed to perform effectively across diverse climates.
What’s more, you don’t have to build a wastewater management plant tailored to your needs. We can assess the performance of our evaporators in your unique operating climate through a tailored site analysis. Our modeling is driven by precise data inputs specific to your location.
What are the primary concerns when managing water in tailings storage?
When it comes to mining tailings dam water management, storage often contains dangerous chemicals and metals that can cause environmental contamination if they seep into nearby ecosystems. As such, rigorous regulations require companies to maintain compliance or risk severe legal penalties, emphasizing the need for effective management practices.
Minetek’s solutions offer strategies to mitigate these concerns, as our systems help reduce operational risks, ensure compliance and protect the environment from potential hazards. This way, there’s no need for a water management plant.
How can floating water evaporators improve site water management?
Designed for deployment on water bodies, these evaporators are mounted on a sturdy pontoon structure complete with floats and pipework, all making the system ideal for areas with limited space. By reducing excess water volume, they aid in preventing overflow issues for facilities like tailings ponds, mine pits or any area needing storm water management.
Secure an efficient water solution that meets compliance needs
Our mechanical evaporation technology at Minetek offers an alternative to a traditional water management plant that focuses on water disposal and storage. With over 2,800 successful projects, our solutions are specifically designed to tackle the challenges of heavy industry wastewater volumes and help ensure compliance with stringent environmental regulations.
Our team of experts, leveraging over 150 years of combined experience, meticulously plans and executes each project, providing results that are both cost-effective and environmentally sustainable.
If you want to know how to manage industrial wastewater, book a call today.
Maximum evaporation efficiency
Minetek can predict the efficiency of our evaporators in your specific operating climate with a site-specific analysis. Our modelling is based on specific data inputs such as humidity, rainfall, elevation, pan evaporation, Total Dissolved Solids (TDS), and temperature. This enables us to understand the evaporation rates we can achieve over 12 months in any specific climate conditions across the globe.
Environmental Management System (EMS)
Monitor and respond to environmental condition changes like humidity, rain, and wind in real time with Minetek’s EMS. Communicating wirelessly via a remote controller, our adaptable EMS system is governed by a weather station that optimises operation according to a broad range of adjustable parameters, including optimum sun-up/ downtimes, relative wind speed and direction, humidity and temperature, system water flow, and pressure.
Versatile evaporator applications
Explore a multitude of uses for Minetek's evaporator technology, from pit dewatering to zero liquid discharge solutions. Our innovative systems address water management needs across diverse industries, including tailings dams, mine closure, emergency response, acid water management, and more. With adaptable designs, they mitigate dam risks and suit any industrial organisation that manages wastewater.
Proven success in the most challenging landscapes
From the cold of Alaska to the burning heat of the Sahara, Minetek’s water evaporation technology is utilised by regulatory authorities, governments and the world’s leading mining, oil & gas and industrial companies.
Our systems boast a broad range of volume capacity, operating in excess of 2,160 m3/hour, with low maintenance and 24/7 automated operation. Our environmentally sustainable solutions offer rapid deployment and proven performance in all climates, featuring unit angle adjusters, low-fowling stainless steel nozzles, stainless steel filter systems and the ability to process water with high TDS and TSS. Delivered and installed globally, our mobile and modular systems require minimal footprint and power, with a fully integrated Environmental Management System (EMS) that monitors and responds to changes in environmental conditions in real time.
High-pressure atomising stainless steel nozzles
Low fouling spiral water fracturing nozzles engineered to evaporate water with high TDS and TSS.
Broad range of volume capacity
Minetek’s evaporation systems operate and process in excess of 2,160 m3/hour and are not susceptible to changes in feed water quality.
24/7 automated system operation
Monitoring and responding to changes in environmental conditions in real-time using the Minetek Environment Management Solution (EMS) allows operators to stay ahead of the curve with fully automated operation.
Turnkey installation & commissioning
Minetek offer a total turnkey package solution for customers who prefer to have the entire project, designed, engineered and managed from start to finish. This includes an initial site assessment, through to a fully energised and automated evaporation system. Minetek is also able to provide commissioning & training.
How it works
Minetek’s evaporators enhance natural evaporation to effectively process produced water. Our patented designed evaporators fracture liquid into atomised droplets, elevating them into the atmosphere.
Minetek’s evaporators are 10X more cost effective than traditional water management solutions
Considering the CAPEX & OPEX costs mechanical evaporation in comparison to water treatment, sprinklers irrigators, new dam construction, water haulage and water pumping, Minetek’s mechanical evaporation solutions are 10X more cost effective.
Filter system reduces maintenance requirements
Minetek’s stainless steel filter system is adaptable to any setup and prevents nozzle ring blockages. Designed for seamless operation, it allows cleaning without system shutdown, complemented by automated alerts for maintenance, integrated into the EMS system.
Water management applications
Minetek's evaporators cater to a diverse array of industries involved in water management, including mining, oil & gas, municipal sectors, waste management, and industrial settings. Our versatile water management solutions can be seamlessly integrated across various industries and applications to effectively address water management challenges.