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Benefit From Practical Sound Management of Liebherr Exhaust Systems

Reduce accumulated site noise from mobile and fixed asset machinery with Minetek’s sound attenuation technology. Minetek is the original mining and heavy industry noise reduction specialist helping operations achieve regulatory and community noise requirements, whilst limiting potentially harmful noise impacts on operators.

Reduce noise, increase operating hours, productivity, confidence and profits

Minetek enables the world’s quietest mining equipment and machinery, reducing site noise levels by up to 50%. Our innovative sound attenuation technology is designed with minimal components and weight, to ensure critical airflows and maintenance accessibility.

Sound solutions trusted by...

Mining equipment sound attenuation packages

Proven results and engineered sound attenuation solutions developed for over 90 different OEM Models, with over 3,000 mining machines fitted with Minetek sound packages globally.

Noise testing & auditing

Minetek provides a complete range of noise testing including compliance testing as per the ISO 6393/6395 Standard, sound intensity testing, mobile fleet screening and operator noise exposure. We work closely with our clients to develop practical mitigation solutions that are workable for the mining company to demonstrate compliance with safety, regulatory and community expectations.

M-STEALTH Sound Attenuation

M-STEALTH™ delivers maximum noise reduction with minimal weight, preserving machine payloads, OEM back pressure requirements & airflow. M-STEALTH™ eliminates the need for thermal blankets with exhaust surface temperatures being maintained below 150°c, reducing OPEX and maintenance downtime.

Maximum performance without compromise

Our flexible solutions allow noise to be effectively managed in mobile mining machinery, with innovative engineered solutions designed to minimise the weight of components without compromising machine integrity, airflow & maintenance accessibility.

Exhaust - Dual Skin Construction Maintains low temperatures for operator and maintenance personnel safety, as well as reduced wear of parts.
Bumper Extension Allows for OEM ladderways and access to be maintained and facilitates auxiliary services including fire suppression.
Sound Media Specifically engineered to target and reduce the noise frequency bands travelling to nearby community and sound sensitive receptors.
Radiator Attenuator Targets and reduces high frequency fan noise to bring overall asset noise in line with site regulation whilst maintaining OEM airflow levels.
Engine Panels Significantly reduces engine noise whilst maintaining accessibility for servicing and general machine maintenance.
Exhaust - Dual Skin Construction Maintains low temperatures for operator and maintenance personnel safety, as well as reduced wear of parts.
Radiator Attenuator Targets and reduces high frequency fan noise to bring overall asset noise in line with site regulation whilst maintaining OEM airflow levels.
Bumper Extension Allows for OEM ladderways and access to be maintained and facilitates auxiliary services including fire suppression.
Engine Panels Significantly reduces engine noise whilst maintaining accessibility for servicing and general machine maintenance.
Sound Media Specifically engineered to target and reduce the noise frequency bands travelling to nearby community and sound sensitive receptors.

Minetek works with leading OEMs, including Caterpillar, Komatsu and Liebherr to enable machines to comply with required mine site sound levels.

Ensuring that OEM airflow is maintained when adding sound suppression componentry to the machinery is crucial. It’s Minetek’s primary engineering principle, along with reducing the overall machine noise output.

At Minetek, we understand the importance of maintaining optimal machine performance and airflow to prevent overheating. Our sound attenuation solutions preserve payloads and boost productivity without compromising OEM backpressure or fuel efficiency. Machinery with Minetek’s sound suppression kits can go to work all day, every day, while maintaining noise compliance and performing to maximum potential without overheating. Our solutions reduce operating noise and increase operating hours, productivity, confidence, and profits.

Learn more about Benefit From Practical Sound Management of Liebherr Exhaust Systems

Key Takeaways

  • Noise from Liebherr exhaust systems can lead to compliance risks, particularly under sustained heavy-load conditions.
  • Standard OEM exhaust systems provide baseline noise control but may not be engineered for high-regulation or noise-sensitive environments.
  • Low-frequency exhaust emissions can travel beyond site boundaries and contribute to exceeding regulated noise limitations.
  • Minetek’s tailored attenuation systems use acoustic modelling to target primary noise sources without widespread, inefficient suppression.
  • Well-designed sound packages, like Minetek’s, preserve OEM airflow, back pressure and payload capacity while supporting regulatory compliance.

Liebherr exhaust systems can raise legitimate considerations around noise and emissions, particularly within mining and construction sites where performance expectations and regulatory standards must be met simultaneously.

In this context, dependable sound suppression strategies and equipment ventilation solutions are essential to manage exposure levels for uninterrupted productivity.

Providers such as Minetek offer efficient sound management systems tailored to heavy industry requirements. We’ve helped operations involved in mining, data centres, power generation and more control the noise levels of industrial exhaust systems while maintaining reliable performance.

Excessive Liebherr Exhaust Noise Disrupts Regulatory Compliance

Diesel-powered Liebherr exhaust systems and other equipment can contribute to overall site noise levels, particularly under sustained heavy-load conditions typical of mining and large industrial operations.

Specifically, heavy duty exhaust noise, combined with combustion dynamics and mechanical vibration, forms a significant component of total machine sound output, with high-capacity units capable of reaching levels above 120 dBA. Such elevated noise profiles can disrupt on-site communication and influence productivity during continuous or extended shifts.

When excavator exhaust acoustics are not adequately controlled, off-site sound propagation may increase the risk of exceeding boundary limits and regulated exposure thresholds. These thresholds are often set around 85 dB over standard work periods.

Operational Requirements Challenge Standard Exhaust Configurations

Standard OEM exhaust systems are primarily designed to support engine performance, emissions compliance and durability, with only baseline heavy duty noise control incorporated through conventional mufflers and silencers.

While suitable for general operating conditions, the configurations for mining machinery exhaust systems are not typically engineered for high-regulation or noise-sensitive environments. Mining and industrial sites located near residential areas or operating during extended hours are also often subject to stricter boundary limits for engine or haul truck suppression.

As such, the cumulative impact of multiple machines can elevate overall noise levels beyond acceptable thresholds, particularly where low-frequency emissions travel considerable distances.

Fortunately, Minetel’s well-designed sound attenuation solution can be used to reduce noise without affecting operational performance. Ranging from equipment like a Liebherr muffler or a diesel engine noise reducer, our systems can be calibrated to site-specific conditions and regulatory requirements.

Minetek Sound Suppression Solutions Reduce Noise Levels of Liebherr Machinery

Our OEM-compatible packages for heavy equipment exhaust systems and the like are engineered to address machine-specific acoustic frequencies with a clear emphasis on managing primary noise sources.

Through advanced acoustic modelling, engineers analyse the distinctive noise profile of each Liebherr equipment and develop attenuation components calibrated to reduce problematic emissions with precision. These simulations and balancing technologies support a focused approach that minimises noise at the source over broad-spectrum suppression.

With such a considered methodology, it enables more effective and measurable mitigation of operational noise.

These sound attenuation systems integrate across Liebherr’s entire range of mining equipment, including their excavators, track dozers and ultra-class haul trucks, with configurations aligned to both OEM specifications and site-specific regulatory requirements.

Moreover, lightweight construction further enhances payload capacity for construction machinery muffler solutions and so on, ensuring compliance outcomes and operational performance work in tandem.

In addition to Liebherr equipment, we also provide sound attenuation systems for machinery from various brands. From Komatsu muffler options to Hitachi silencers, our offerings are suitable for a range of sites.

Frequently Asked Questions (FAQ)

How hot do Liebherr exhaust systems get?

Under heavy operating loads, Liebherr exhaust systems can reach very high internal temperatures since engines burn fuel at temperatures exceeding 260°C.

At Minetek, our advanced M-STEALTH™ system is designed to keep exhaust surface temperatures below 150°C. This controlled temperature enhances safety and reduces fire risks, alongside protecting machine components from excessive wear due to high heat exposure.

In addition to Liebherr machinery, it’s also compatible with other equipment, being able to serve as a WesTrac sound attenuation solution.

Do attenuation systems increase maintenance needs?

Well-engineered attenuation systems reduce maintenance requirements, not increase them. They can support long-term reliability and prevent avoidable wear by optimising airflow, managing heat and minimising component stress.

As part of Minetek’s approach, lightweight, low-component designs are used to reduce heat stress and optimise airflow. Over time, this prevents equipment overheating and eliminates the need for thermal blankets.

What does maintenance for exhaust components involve?

Maintenance of OEM components, like Liebherr or Hitachi exhaust systems, requires regular inspection of airflow paths, their overall structure and the state of soundproofing materials to ensure they continue to reduce noise effectively. These evaluations can help maintain compliance standards while preventing unexpected downtimes.

Minetek is Your Partner in Sound Solutions

Mitigating noise and meeting compliance standards in industries like mining, power generation, data centres and more doesn’t have to be challenging. Our innovative M-STEALTH™ technology is specifically designed to manage sounds, enabling operations to maintain regulatory compliance while achieving operational efficiency.

Our offers range from custom packages for haul trucks, excavators and dozers to acoustic enclosures and generator attenuators. On top of heavy equipment diesel muffler solutions, we provide sound problem investigation services for cabins, processing facilities, fleets, trucks, excavators as well as fixed and mobile assets, identifying the primary source of noise and offering a solution.

Whether you’re looking for noise management solutions for Liebherr exhaust systems or Hushpak sound attenuation, make an enquiry with us today.

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Testimonials

What our customers have to say...

We have utilised Minetek for a number of sound attenuation projects in the Hunter Valley and have formed an excellent relationship with Glencore over many years. Minetek understand our industry and always provide a solid and professional commitment to meeting our goals and objectives.

Glencore International AG

Global HME Category Manager

Minetek have been instrumental in the design of products used on our mining equipment. Our engagement with them is a true business partnership.

Liebherr Australia

Mining Manager

If it wasn't for Minetek, this mine would not be viable.

New Acland Mine

Maintenance Manager

We can go day after day, week after week, being 100% compliant with our neighbours with the sound impression installed.

New Acland Mine

Environmental officer
Maintains OEM airflow

Ensures consistent airflow as per OEM specifications, preserving machine payloads, OEM back pressure requirements, while optimising machine performance to ensure longevity.

No machine overheating

Prevents machine overheating, safeguards equipment integrity, and ensures continuous operation without risk of damage. Eliminates the need for thermal blankets with exhaust surface temperatures being maintained below 150°c

Easy accessibility for maintenance

Facilitates easy access for maintenance tasks, reducing downtime and streamlining upkeep processes for enhanced operational efficiency. Delivering maximum noise reduction with minimal weight and components.

Komatsu 930E Haul Truck

Minetek’s sound attenuation package reduced the overall machine output of the Komatsu 930E by 13dB. Subsequently, our client maintained noise compliance, eliminated noise complaints from the nearby community, and increased the machine's operating hours.

Minetek reduced the noise output of this Liebherr R9800 by a third.

This mining excavator was able to operate at maximum output whilst meeting stringent site noise requirements, without any downtime due to overheating. With ease of access for maintenance, Minetek’s sound suppression solutions ensured sustained performance and compliance, enhancing operational efficiency and worker safety.

Our solutions supported our client’s commitment to regulatory noise compliance, helping to maintain a strong relationship with nearby communities.

Acoustic enclosures

Minetek’s acoustic engineers design and manufacture acoustic enclosures for generators, and pump rooms along with any fixed assets. Our innovative design is weatherproof, resistant to grease and other contaminates allowing for adequate airflow, with high-quality sound media designed for demanding applications.

Applications

OEM sound packages

Since 1984, Minetek has been the original mining noise management specialist with sound packages developed for over 90 different OEM Models including both mobile and fixed assets.

Meet our team

Ready to talk about your next Sound project?