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Water evaporation technology

The world's biggest, most efficient range of bespoke mechanical water evaporation solutions, designed to evaporate wastewater rapidly and sustainably while reducing risks and ensuring compliance.

Water management solutions.

Minetek’s evaporation technology has been engineered from the ground up using the first principles of fan engineering and airflow. Our mobile, flexible, and patented solutions have been scientifically proven in the most challenging industrial landscapes. They can process varying water qualities with with a broad range of pH and water quality levels.

What actually happens when toxic acid mine drainage is ignored?

Acid mine drainage isn’t always obvious at first glance. While some contaminated water turns orange, yellow or cloudy, heavy metals and acidity can still be present even when the water appears clear. Once it starts, the damage doesn’t stop—it spreads, seeps into waterways and disrupts ecosystems, making water unsafe for wildlife and nearby communities.

Ignoring it isn’t an option. 

Once acid mine drainage takes hold, managing it becomes harder and more expensive. Traditional water treatment systems exist, but they often come with high costs, complex maintenance and limited long-term effectiveness. Meanwhile, environmental regulations are only getting stricter, putting even more pressure on mines to find sustainable mining water management methods. 

That’s where Minetek comes in. Our advanced evaporation technology offers a smart, cost-effective way to manage wastewater and meet acid water disposal regulations. It’s reliable, efficient and designed to meet strict environmental standards—without the heavy burden of a traditional mining wastewater treatment plant. 

With Minetek’s innovative water evaporation solutions for mining sites, addressing acid mine drainage is easier than ever and here’s why taking action now matters: 

 

#1: Leaving acid mine drainage uncontrolled can severely contaminate water sources.

What is acid mine drainage, and how does it form?

When sulfide minerals like pyrite interact with air and water, a chemical reaction erupts, creating sulfuric acid. This acidic runoff subsequently dissolves heavy metals such as copper, lead and mercury, which seep into nearby groundwater and surface water sources. 

Mining areas, especially those with disturbed rock and overburden, exacerbate this phenomenon by exposing more sulfide minerals to oxygen and moisture, significantly increasing the risk of contamination. The presence of bacteria and heavy metals in mine water can further accelerate the oxidation process, intensifying it and making it a persistent ecological problem.

How does acid mine drainage impact water quality?

By lowering pH levels, acid mine drainage makes the environment more hostile, facilitating the introduction of high concentrations of toxic metals into water bodies. These metals form iron hydroxide precipitates, known as “yellow boy,” which blanket streambeds, suffocating aquatic life and disrupting ecosystems. 

Additionally, the contamination levels often fluctuate based on seasonal and hydrological conditions, with high runoff seasons exacerbating metal leaching, while periods of winter dormancy might temporarily mask these effects until the onset of spring when issues resurface.

The environmental impact of mining water is both severe and dynamic. Simply knowing how to treat acid mine drainage or conform to compliance water solutions is no longer enough. A long-term water management system is needed to address these pressing challenges fast and Minetek’s evaporation acid water removal technology provides just that.  

 

#2: It can increase human exposure to hazardous metals and health risks. 

When acid mine drainage infiltrates groundwater or irrigation systems, it poses significant health risks to nearby communities.

Exposure to toxic metals like arsenic can result in severe health issues, including chronic kidney disease and developmental abnormalities. Communities in proximity to mining sites are at heightened risk because without a proper mine water management system, the contaminated water seeps into irrigation systems, tainting local water supplies. 

This contamination further stretches into agriculture, with heavy metals accumulating in crops, livestock and ultimately, in drinking water supplies—thus perpetuating a cycle of exposure through the food chain.

 

#3: Failure to manage could result in financial and operational consequences for businesses.

Ignoring acid mine drainage is a major financial and regulatory hazard for mining companies. 

Strict environmental regulations like the Clean Water Act (CWA) and the Surface Mining Control and Reclamation Act (SMCRA) impose serious responsibilities on mining operators to prevent water contamination. This means that companies could face hefty fines and penalties if they carry on with their waste water mismanagement activities. 

Uncontrolled acid mine drainage can also disrupt operations. Many companies search for the best acid water treatment because they already know that contaminated acid water is corrosive and can damage their mining equipment and infrastructure. Corroded machinery and weakened structures could force temporary shutdowns, causing unexpected expenses and operational delays. 

 

What are the advantages of using evaporation over traditional methods for AMD?

Water evaporation provides a safe, cost-effective alternative to traditional acid mine drainage and mine closure water treatment methods. 

Traditional methods, like chemical neutralization and off-site disposal, are often resource-intensive and costly. They demand substantial infrastructure investments and generate additional waste streams that necessitate extra management. Evaporation, in contrast, presents a pragmatic alternative that mitigates many of these challenges effectively while reducing costs.

Minetek’s on-site evaporation solutions operate efficiently by significantly reducing water volumes, thereby eliminating the necessity for costly chemical treatment plants or elaborate pre-treatment protocols. The simplicity and effectiveness of evaporation reduce overhead, providing a more economical alternative while maintaining environmental integrity. 

Our high-performance evaporators have been engineered to handle challenging water qualities, including those with high Total Dissolved Solids (TDS), high Total Suspended Solids (TSS) and high acidity. Additionally, these evaporators provide remarkable flexibility in addressing changing water volumes as they’re designed to be relocated, expanded or integrated into existing site infrastructures. 

By focusing on volume reduction at the source, Minetek’s wastewater evaporator technology simplifies acid mine drainage management without compromising effectiveness.

 

Frequently Asked Questions (FAQ)

How does Minetek’s technology compare to water treatment systems?  

Minetek’s approach to water management is distinct from traditional wastewater and tailings dam water treatment systems. While conventional methods often rely on chemical processes and filtration to treat wastewater, Minetek focuses on evaporating it. This reduces the water volume, significantly simplifying wastewater management compared to complex treatment facilities that require extensive infrastructure.

 

Has Minetek worked with mining companies in the past?  

Minetek’s water evaporator solutions are trusted worldwide, with our team and network spanning Australia, North America, South America, Africa and Europe. We have successfully executed over 600 water evaporation projects across more than 30 countries. Our extensive experience even spans various industries beyond mining, such as oil & gas, power generation and waste management. 

 

Why should I trust Minetek?  

Minetek stands as a trusted leader in providing industrial solutions globally. With over 150 years of combined experience, we offer proven and cost-effective technologies in air, water and sound solutions for industrial sectors. Recognized for helping industries achieve compliance, efficiency and sustainability, Minetek’s solutions are developed with a focus on measurable success.  

Pioneering solutions for environmental challenges in mining

Acid mine drainage spreads, seeps deeper into ecosystems and becomes harder to manage over time. The longer it’s left unaddressed, the greater the environmental, health and financial risks become. But with the right approach, this challenge doesn’t have to be an inevitable burden.  

Minetek’s advanced evaporation technology provides a proven, cost-effective way to manage wastewater, reduce contamination risks and stay ahead of regulatory demands. With flexible, high-performance solutions tailored for mining operations, we make wastewater management simple, efficient and sustainable, unlike many outdated wastewater treatment methods. 

Don’t wait for the problem to escalate. See how Minetek can help you take control of acid mine drainage and call us today!

Maximum evaporation efficiency

Minetek can predict the efficiency of our evaporators in your specific operating climate with a site-specific analysis. Our modelling is based on specific data inputs such as humidity, rainfall, elevation, pan evaporation, Total Dissolved Solids (TDS), and temperature. This enables us to understand the evaporation rates we can achieve over 12 months in any specific climate conditions across the globe.

Environmental Management System (EMS)

Monitor and respond to environmental condition changes like humidity, rain, and wind in real time with Minetek’s EMS. Communicating wirelessly via a remote controller, our adaptable EMS system is governed by a weather station that optimises operation according to a broad range of adjustable parameters, including optimum sun-up/ downtimes, relative wind speed and direction, humidity and temperature, system water flow, and pressure.

Versatile evaporator applications

Explore a multitude of uses for Minetek's evaporator technology, from pit dewatering to zero liquid discharge solutions. Our innovative systems address water management needs across diverse industries, including tailings dams, mine closure, emergency response, acid water management, and more. With adaptable designs, they mitigate dam risks and suit any industrial organisation that manages wastewater.

Low Fouling Nozzles Specially designed for processing acid, caustic, high TDS and high TSS water, regardless of pH.
Construction Materials Able to withstand even the toughest conditions, choose from a broad range of proven construction materials to suit your application needs.
Water Rail Supplies huge volumes of wastewater through to nozzles for atomisation and evaporation.
Rapid Deployment Unparalleled mobility between ponds and sites provided by self-supporting lifting hooks and forklift pockets.
Compact & efficient With a small footprint, low power requirements and minimal moving parts, our evaporators provide unparalled ROI through reduced operating and maintainence costs.
Low Fouling Nozzles Specially designed for processing acid, caustic, high TDS and high TSS water, regardless of pH.
Rapid Deployment Unparalleled mobility between ponds and sites provided by self-supporting lifting hooks and forklift pockets.
Construction Materials Able to withstand even the toughest conditions, choose from a broad range of proven construction materials to suit your application needs.
Compact & efficient With a small footprint, low power requirements and minimal moving parts, our evaporators provide unparalled ROI through reduced operating and maintainence costs.
Water Rail Supplies huge volumes of wastewater through to nozzles for atomisation and evaporation.

Proven success in the most challenging landscapes

From the cold of Alaska to the burning heat of the Sahara, Minetek’s water evaporation technology is utilised by regulatory authorities, governments and the world’s leading mining, oil & gas and industrial companies.

Our systems boast a broad range of volume capacity, operating in excess of 2,160 m3/hour, with low maintenance and 24/7 automated operation. Our environmentally sustainable solutions offer rapid deployment and proven performance in all climates, featuring unit angle adjusters, low-fowling stainless steel nozzles, stainless steel filter systems and the ability to process water with high TDS and TSS. Delivered and installed globally, our mobile and modular systems require minimal footprint and power, with a fully integrated Environmental Management System (EMS) that monitors and responds to changes in environmental conditions in real time.

High-pressure atomising stainless steel nozzles

Low fouling spiral water fracturing nozzles engineered to evaporate water with high TDS and TSS.

Broad range of volume capacity

Minetek’s evaporation systems operate and process in excess of 2,160 m3/hour and are not susceptible to changes in feed water quality.

24/7 automated system operation

Monitoring and responding to changes in environmental conditions in real-time using the Minetek Environment Management Solution (EMS) allows operators to stay ahead of the curve with fully automated operation.

Turnkey installation & commissioning

Minetek offer a total turnkey package solution for customers who prefer to have the entire project, designed, engineered and managed from start to finish. This includes an initial site assessment, through to a fully energised and automated evaporation system. Minetek is also able to provide commissioning & training.

How it works

Minetek’s evaporators enhance natural evaporation to effectively process produced water. Our patented designed evaporators fracture liquid into atomised droplets, elevating them into the atmosphere.

Evaporation technology

Minetek’s evaporators are 10X more cost effective than traditional water management solutions

Considering the CAPEX & OPEX costs mechanical evaporation in comparison to water treatment, sprinklers irrigators, new dam construction, water haulage and water pumping, Minetek’s mechanical evaporation solutions are 10X more cost effective.

Filter system reduces maintenance requirements

Minetek’s stainless steel filter system is adaptable to any setup and prevents nozzle ring blockages. Designed for seamless operation, it allows cleaning without system shutdown, complemented by automated alerts for maintenance, integrated into the EMS system.

Applications

Water management applications

Minetek's evaporators cater to a diverse array of industries involved in water management, including mining, oil & gas, municipal sectors, waste management, and industrial settings. Our versatile water management solutions can be seamlessly integrated across various industries and applications to effectively address water management challenges.

Testimonials

What our customers have to say...

Good product with great service leads to a great outcome. My dealings with Minetek Water and their supply and service of evaporator fans was one of high quality. I installed 10 evaporator fans on climate control to maximize efficiency and the results were incredible. From the first meeting through to commissioning nothing was a problem for the Minetek Water team. I would highly recommend this product to anyone with water disposal issues.

Coal Handling & Preparation Plant (CHPP) Manager

Our evaporators are still performing flawlessly and working absolutely great. They have been running 24/7 without a single hiccup. Thanks again!

Process Maintenance Planning Manager

We found the Minetek Water team listened and supported our situation with helpful guidance and advice to layout the evaporator pipework maximizing their efficiency. I would highly recommend the units to others needing a cost effective solution to excess water.”

Superintendent Environment

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